DIY Chest Of Drawers – Part 1 (Walnut Storage Cabinet For Our Bathroom)


Yesterday, I completed the essential construct of the carcass for the DIY chest of drawers that I’m constructing to go between the vanities in our rest room. Since our vanities wanted to be wheelchair accessible, I constructed desk bases with turned legs for these. You can click here to see the details of that project. However these don’t enable a lot room for storage, so this storage cupboard will go between these table-style vanities and supply all of the storage we want.

I received the carcass constructed and veneered with walnut veneer. Right here’s the way it appears proper now…

I want I’d have taken the image earlier than I added the wooden filler. 😀 Oh nicely. Clearly, it’s removed from completed. I nonetheless have to construct drawer containers, drawer fronts, add a prime, and add trim across the backside. However it’s getting there!

So let me present you the way I constructed and veneered the essential carcass.

I began through the use of my desk noticed to chop two items of three/4-inch plywood to 35 inches excessive by 18.5 inches extensive. These would kind the edges of the cupboard. Then I reduce 4 items (solely three present beneath) of 1″ x 4″ lumber to the completed width of the cupboard minus 1.5 inches.

Now let me clarify. I’d typically use stable plywood for the backing of a cupboard. However plywood is pricey proper now, and I’ve had this lumber available for a really very long time now with no plans for it. So I made a decision to make use of what I’ve available. It gained’t present on the completed cupboard because it’ll be up in opposition to the wall, however you’ll be able to definitely substitute plywood for the again as an alternative of utilizing 1″ x 4″ lumber.

Utilizing my Kreg Pocket Gap Jig, I drilled 4 pocket holes into every finish of every of the 1″ x 4″ boards.

After which with one of many aspect items mendacity flat on the ground, I screwed the backer boards onto the aspect plywood piece as proven beneath.

Right here’s what that regarded like with all 4 assembled…

Should you use a plywood again, you’d do the exact same factor besides that your pocket holes might be extra evenly spaced alongside the sting of the plywood piece.

Then I stood that assembled part upright and connected the opposite aspect plywood piece.

With these all assembled, that is what it regarded like from the entrance…

And that is what it regarded like from the again…

Subsequent, I reduce one other piece of plywood to part off the 2 banks of drawers. I reduce this piece 35 inches excessive, however solely 17.75 inches extensive (the width of the aspect plywood items minus the three/4 inch for the again boards).

After marking and measuring the place the again boards would line up in opposition to this plywood, I drilled three pocket holes in every part…

Then I marked the middle of every again board, lined up the plywood piece in order that it was centered on these marks, and screwed the plywood to the again boards utilizing the pocket holes I simply drilled.

As soon as once more, for those who use plywood to your backing, you’ll be able to simply house these pocket holes extra evenly throughout the peak of the again plywood piece.

Right here’s a detailed up have a look at these assembled items…

And right here’s what the entire carcass regarded like at this level…

Subsequent, I used my desk noticed to tear a bit of 1-inch lumber down to suit onto the sting of the plywood. Utilizing my miter noticed, I reduce it to size, after which connected it utilizing wooden glue and 1.5-inch 18-gauge nails in my nail gun.

Right here’s how that regarded…

Earlier than attaching walnut to the sides of the outer plywood items, I wanted to veneer the insides of these items.

Two issues to notice:

(1) Sure, it will have been simpler to veneer these items earlier than assembling the carcass, and if you are able to do that, I counsel doing it that approach. The explanation I didn’t is as a result of plywood and veneer want not less than 24-48 hours to acclimate in the identical room earlier than placing them collectively. My plywood hadn’t acclimated that lengthy, however I didn’t need that to cease me from making progress. So I began the construct, after which utilized the veneer as quickly as I may within the course of. However for those who can apply this piece of veneer earlier than attaching it to the again, that’s preferable.

(2) I put the plywood on the within with the grain going horizontally with the intention to not waste veneer. This gained’t present on the completed cupboard, so I’m probably not frightened concerning the grain going the fallacious approach. However I did wish to veneer it as a result of it’s finest follow to veneer each side to reduce the possibilities of the plywood warping.

So, with all of that stated, I reduce a bit of veneer for the within of every aspect plywood piece. I reduce them in order that they have been only a bit bigger than the plywood. To connect the veneer, I used Weldwood Contact Cement, making use of it with a 4-inch curler to the plywood and to the again of the veneer.

I used two coats on every, letting the primary coat dry completely earlier than making use of the second coat. When it’s dry sufficient, it will get shiny, however it isn’t sticky whenever you contact it.

Then with the cupboard mendacity on its aspect, I rigorously utilized that veneer to the within of the aspect piece, and burnished it with a scrap block of walnut (not the lengthy piece you see within the photograph beneath) to get the entire air bubbles and ridges of contact cement out.

That is the piece of walnut that I used to get the entire air bubbles and glue ridges out from the veneer.

I sanded it to take away the entire actually sharp edges first in order that it wouldn’t go away any scrapes or gouges within the veneer, and it labored splendidly.

Subsequent, I flipped the cupboard onto the opposite finish and rolled the contact cement onto the veneer and the plywood. Whereas these have been drying, I used my X-Acto knife with a brand new blade to trim off the surplus veneer from the primary aspect that I had veneered.

With each of the within aspect panels veneered and trimmed, that is what it regarded like…

Then I positioned the cupboard on its again, and connected the items of walnut to the sides of the aspect plywood items in the identical approach I did the middle piece.

Right here’s what the carcass regarded like with these items connected to all three plywood items…

At this level, I used to be prepared to connect the rails to create the person sections for the drawers. I reduce these out of 1″ x 2″ walnut lumber, and with the cupboard standing upright and dealing from prime to backside, I connected the rails within the left part utilizing 1.5-inch 16-gauge nails shot by way of the plywood on either side and into the ends of the 1″ x 2″.

I connected them in order that the skinny edge was dealing with ahead, and the broader aspect was dealing with up in order that the width of the rails would match the thickness of the walnut-edged plywood items.

The entire rails within the left part might be connected in the identical approach with a nail gun, however for the fitting part, I may solely connect the outer aspect with the nail gun (since I couldn’t nail by way of the middle plywood piece with a rail in my approach). The within needed to be connected utilizing pocket screws, so I needed to drill pocket holes into one finish of these rails.

Right here’s what it regarded like with the primary two rails connected alongside the highest…

These first two rails have been straightforward to line up alongside the highest fringe of the plywood, however for the remainder of the rails, I had to make use of my pace sq. to ensure they have been sitting sq. contained in the stiles earlier than attaching them.

And right here’s what it regarded like with the entire rails connected. I made the highest two drawer sections about 4.5 inches excessive, and the underside two drawer sections about 9 inches excessive.

Chances are you’ll discover that I connected the underside rails in order that the extensive aspect was dealing with ahead…

I did this as a result of this extensive board will probably be used alongside the underside to complete it off, and I needed to make certain there was no house between these two boards.

I’ll be utilizing my router to create a routed design within the prime of that board earlier than chopping and attaching it to the underside of the cupboard.

With the entire rails connected, I may lastly veneer the surface of the aspect panels.

I stood the cupboard on finish as soon as once more, and rolled on the contact cement all the way in which to the sting. I needed the veneer to cowl over the entire nail holes in addition to the sting of the walnut piece.

I connected that veneer the very same approach as the opposite items — burnishing it down with the walnut block and trimming the surplus with the X-Acto knife. As soon as the sides have been sanded, it regarded fairly good! I do want I had gotten an image earlier than including the wooden filler, although.

And after repeating that veneering course of on the opposite aspect, the essential carcass was completed.

As you’ll be able to see, I received the aspect apron piece on the self-importance connected. So now there’s no unpleasant pine exhibiting on the self-importance.

I hope to get the entire drawer containers and drawer fronts completed for this cupboard this weekend, so we’ll see the way it goes. I can inform you one factor, although. I’m so excited and motivated to get this DONE! I’m completely thrilled with how every thing is popping out, and I can’t wait to get every thing constructed in order that I can put the Rubio Monocoat end on all of this walnut. I believe it’s going to be lovely!

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